ZMB900 Industrial Loaf & Tin Bread Production Line

Modular 800mm Stress-Free Bakery Line for Large-Scale Sandwich Bread Manufacturing

This industrial bread production line is a highly automated, heavy-duty processing system designed for commercial bakeries to manufacture high-quality tin bread, toast loaves, and sandwich bread. Featuring a standardized 800mm table width, this modular bakery line offers the flexibility to be freely assembled with various make-up accessories, allowing producers to handle diverse dough types and produce multiple bread shapes on a single integrated platform.

• High Automation & Customization: The full line integrates an automated dough band pressing system, a flexible bread make-up line, and a customized automatic panning machine tailored to fit specific baking trays or tin sizes.

• Multiroller Progressive Reduction: Equipped with 3 to 6 sets of specialized multirollers (satellite rolling heads), the line reduces the dough block into a continuous dough band progressively, avoiding stress and protecting the gluten matrix.

• Laminating & Dough Conditioning: Integrated with dual laminating devices and feeding & folding systems, which can handle complex dough structures, ensuring uniform crumb texture for premium loaves.

• Full-Line Turnkey Integration: For complete factory automation, industrial cooling and proofing tunnels can be seamlessly integrated into the conveyor system, transforming the setup into a fully automatic, continuous bread plant.

Complete Industrial Working Process

This line streamlines loaf production through a highly synchronized, automated mechanical sequence:

1. Dough Mixing & Bulk Feeding: After primary mixing, large dough batches are loaded into the cutting hopper (dough block cut hopper).

2. Dough Band Forming: An elevating conveyor transfers the portioned dough blocks into the dough band forming device to establish a seamless, uniform dough sheet.

3. Multi-Stage Thickness Calibration: The continuous dough sheet passes through progressive multi-roll devices (including double-roll devices and multirollers) and flour dusters to achieve the exact calibrated thickness without tearing.

4. Dough Band Dividing & Slitting: The processed dough band undergoes precise longitudinal dividing on the cutter platform based on product specifications.

5. Moulding & Make-Up: Specialized bread make-up accessories roll, shape, or layer the divided dough bands into targeted loaf configurations.

6. Automated Panning Machine: The final formed loaf pieces are smoothly deposited into baking tins or trays via the servo-controlled panning system, ready for the proofing and baking stages.

Technical Capabilities Summary

• Standard Operating Width: 800 mm (Customized width options available).

• Dough Processing Method: Stress-free sheeting, laminating, multi-row reduction.

• Compatible End Products: Sandwich bread loaves, white toast, whole wheat tin bread, rye loaves, and multi-shaped artisan bread.

• Control Standard: Centralized synchronization across the dough band pressing line and make-up platform.